Primary Filling of creams and ointments – Automatic Complete Tub filling line

Project Scope :

• Design and supply of the following equipment:
  • Bottle-Feeding Elevator.
  • 12‑Head Servo Piston Filling Machine.
  • Linear Cap Placing & Pressing Machine.
  • Cap Elevator.
• Integrate and run the Complete Tub Filling Line incorporating products within the filling range of 10g–100g at a speed of 120–130 BPM, utilizing the jacketed hopper, stirrer, diving nozzles, no‑bottle‑no‑fill system, and drip tray, together with the automated star‑wheel and roller‑based press‑fit capping system, all controlled through the PLC + HMI platform with recipes, alarms, interlocks, and sensors, ensuring operation within the required utilities (30 kW, 45 A, 6 bar at 20–25 CFM) and supporting full CIP & COP cleaning procedures as part of complete line functionality.
• Commissioning performed multiple SKU product runs, operator training, and validation support.

Final Result:

A Complete Tub Filling Line running at 130 tubs per minute.